Toys
Exclusive Video: How Lego Builds the Minifigs
Posted by Jesus Diaz at 2:05 PM on August 25, 2008
One of the best parts of my trip to Lego and exploring their factory was the minifig production lines, where the head and body of the most famous toy citizen in world gets painted and assembled at uncanny speeds. To celebrate its 30th Anniversary, here's a video showing how they are built, from raw plastic to final assembly.

One of the best parts of
This video shows something that very few people have had the opportunity to witness: the inside of the Lego factory, with no barriers or secrets. I filmed every step in the creation of
Without a doubt, the Lego brick storage buildings were the most impressive part of my visit to Lego. When I first saw their 20 metre high ceilings, with multiple giant robots going up and down retrieving boxes full of bricks, I felt like I entered the Matrix. Below the thunderous noise of the flying machines, I heard myself shouting: "It's a cathedral." And as you will see in the video, with a total 65.6 square-miles storage area--900 million pieces at any given time--they are indeed The Lego Cathedrals. I was in total awe, and the amazement didn't stop there.
I have to confess that life hasn't been very good lately. Work around the clock, not enough free time, trying to have kids and crashing badly... all while moving to a country I don't particularly like, away from my best friends and family. Maybe that's why visiting Lego's Memory Lane--the secret vault guarding almost
Forget about the
Behold the biggest Lego aeroplane in the world, made after the largest passenger aeroplane in the world, the Airbus A380. Made at a 1:25 scale-2.9 metres long, 3.2-metre wingspan98 cms tall—the Lego A380 uses 220 pounds (100kg) of bricks. That's a mindblowing 75,000 pieces in eight colours—
One little piece of trivia that I learned
If you ever wondered where the Galactic Empire gets all those stormtroopers, look no further than the Lego factory in Denmark: here's an exclusive video about how the iconic mini-figure gets its characteristic evil look after getting out of the mold machine. The printing of these mini-figs is one of the most expensive and delicate processes at the Lego factory. The rubber stamping has to be done in a very precise way—printing feature by feature in layers—until it's done. [